Case studies / A warehouse robotics startup

Robotics · North America

1,100 SolidWorks parts migrated with their feature trees

A robotics startup moved its full vehicle platform out of SolidWorks - editable features, not dumb solids - and consolidated CAD and PDM into one browser surface.

Challenge

The team's SolidWorks plus PDM stack assumed an office that no longer existed: license dongles, a vault server behind a VPN, and Windows workstations for a team that had gone fully distributed.

STEP-based migration paths were dead ends - dumb solids would have meant remodeling every bracket and weldment they intended to keep iterating on.

Solution

Using the solidSF migration client, the team extracted parts, assemblies, and drawings from SolidWorks and reconstructed editable geometry and feature trees in solidSF, batch by subsystem, validating mass properties against the originals as they went.

Vault replaced the PDM server: private projects, revisions, locks, where-used, and audit history, with firmware and ops given read access through a browser instead of a VPN account.

“We budgeted a quarter for remodeling our core assemblies by hand. The feature-tree migration meant we mostly reviewed instead of rebuilt.”

Principal mechanical engineer

Results

Three weeks after the first batch, SolidWorks went read-only. Engineers on both coasts edit the same assemblies in real time, and design reviews happen in a shared document instead of screen-shared sessions.

The PDM server, its VPN, and two Windows workstations bought solely for CAD were all retired.

Industrial equipment · Europe
An agricultural implement OEM

A 60-year-old implement maker brought two decades of legacy SolidWorks designs into a vault its dealers and welders can actually reach.

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Medical devices · North America
A medical device prototyping lab

A device prototyping lab made its design history audit-ready by default - every revision, lock, and review captured in the vault as it happened.

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Automotive · North America
solidSF Engineering

A 200-part desert dune buggy modeled native in the browser, decomposed to a 407-node BOM, and driven all the way to tube cut lists, fishmouth notch templates, and sheet-metal flat patterns.

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