Case studies / A five-axis job shop

Machining · North America

Quoting and 2D programming without a seat per programmer

A job shop moved its 2D milling work - facing, pocketing, contouring, drilling - into the browser and kept its expensive seats for the five-axis work that needs them.

Challenge

Most of the shop's work is 2D: plates, brackets, manifolds, fixture details. But every quote and every program went through two desktop CAM seats, so simple jobs queued behind complex ones and quoting stalled when programmers were busy.

Solution

The shop adopted solidSF for the 2D pipeline: import the customer STEP, set stock and WCS, run facing, pocketing, contouring, drilling, and adaptive 2D paths with toolpath preview and stock simulation, then post to Haas or Fanuc.

Because it runs in a browser, the quoting estimator and both programmers work in parallel on whatever machine is free, including the laptop at the front desk.

“Quoting used to wait for whoever had the CAM seat free. Now anyone opens the STEP file in a tab, sets up stock, and has toolpath estimates before lunch.”

Shop manager

Results

About 70 percent of incoming jobs never touch a desktop seat. Quotes on customer STEP files go out the same day, and the desktop seats are reserved for five-axis and complex 3D work.

Setup sheets and per-op drawings come from the same document as the toolpaths, so the floor stops working from stale prints.

Aerospace · Asia Pacific
An aerospace tooling supplier

A fixture and tooling supplier cut its drawing-revision loop with overseas customers from a week to a day using shared review packages.

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Automotive · North America
A desert racing fabricator

A two-man chassis shop cut frame design-to-first-tube from two weeks to four days by pulling cut lists and cope templates straight from the model.

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Automotive · North America
solidSF Engineering

A 200-part desert dune buggy modeled native in the browser, decomposed to a 407-node BOM, and driven all the way to tube cut lists, fishmouth notch templates, and sheet-metal flat patterns.

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